Dexco adds U.S. epoxy insulation line for busbars up to 38 kV

Dexco has expanded its Burlington, North Carolina, facility with a new fluidized-bed epoxy insulation line for insulated copper busbars and electrical components. The addition brings more fabrication and finishing in-house for U.S. data center, utility, OEM and industrial customers, with production rated up to 38 kV.

Why it matters: - Dexco can now keep more busbar fabrication and insulation work in one U.S. facility. - The change is aimed at shortening lead times, reducing outside processing and giving customers a closer domestic source for insulated components. - The new capability supports data center, utility, OEM and industrial buyers that need high-dielectric electrical components.

What happened: - Dexco added a fluidized-bed epoxy insulation line at its Burlington, North Carolina, facility. - The line expands Dexco's ability to manufacture insulated copper busbars and electrical components for U.S. customers. - The new line produces finished components rated up to 38 kV. - The coating work had been performed within IMX Power's manufacturing network at IMMSA and is now part of Dexco's operation.

The details: - The fluidized-bed process applies a consistent epoxy coating designed to provide dielectric insulation, mechanical durability and corrosion resistance. - HiPot testing is available for finished components. - Customers can source fabricated and insulated components from a single facility. - The setup reduces the need for outside finishing. - The investment builds on recent additions at Dexco, including bar-punching and horizontal-bending equipment. - Dexco can now handle more of the busbar manufacturing process in-house, from fabrication through insulation. - Dexco was founded in 1964 and is headquartered in Burlington, North Carolina. - Dexco manufactures engineered electrical components and precision sheet-metal products for power and industrial applications. - Dexco is an IMX Power company and is ISO 9001:2015 certified.

Between the lines: - IMX Power is pushing a more integrated North American manufacturing model, with IMMSA handling high-volume production in Mexico and Dexco handling precision fabrication in the U.S. - Co-CEO Shahin Baharimehr framed the Burlington investment as part of a broader commitment to U.S. manufacturing and a way to source insulated components closer to customer projects. - Co-CEO Alfonso Martinez said combining fabrication and epoxy insulation in one location should improve quality control and help Dexco respond faster to OEM production schedules.

What's next: - Dexco will use the new line to serve busbar and insulated-component demand from U.S. customers with more work done in-house. - The company is positioning the Burlington facility as a fuller manufacturing hub for finished insulated components. - More information is available on Dexco's website. - IMX Power Holdings says its North American platform continues to combine IMMSA's high-volume manufacturing in Mexico with Dexco's U.S.-based precision fabrication. - More information is available on IMX Power's website.